Medical Automation for Cleanroom and Medical Device Manufacturing

Automated cleanroom manufacturing solutions for the highest quality standards

Cleanroom-compliant manufacturing

Automated production solutions for the highest quality standards.

Complete Traceability

Complete documentation of all production and inspection data.

100% Quality Control

Camera-based inspection technology for maximum process reliability.

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Years of experience
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Employees worldwide
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Systems Installed Worldwide
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Locations worldwide

Challenges in Medical Technology

The medical technology industry places the highest demands on quality, traceability, and process reliability. Modern automation solutions help manufacturers meet regulatory requirements while maintaining cost-effective production.

Cleanroom Requirements

Automated cleanroom manufacturing with validated processes to ensure the highest quality and safety standards.

Compliance & Documentation

Digital documentation of regulated processes to ensure auditability, compliance, and secure record-keeping.

Traceability

Complete traceability of production and testing data to ensure transparency and meet compliance requirements.

Quality Assurance

Automated quality control for stable processes, safe products, and documentation that complies with standards.

Skills shortage

Automation of manual manufacturing processes to reduce the workload on skilled workers and employees

Flexible Production

Flexible automation solutions for product diversity, short changeover times, and cost-effective manufacturing.

Typical Applications in Medical Technology

Automated Assembly of Vials and Ampoules

Vialen und Flaschen
Medicine

Vials

Pipettes
Medicine

Ampoules

Syringe attachment dentistry
Medicine

Dental Cannula

M.A.i Fläschchen für Medizin
Medicine

Medicine bottle

Diagnostic and Laboratory Equipment

Blood glucose meter
Medicine

Blood glucose meter

Containers for medical applications
Medicine

Containers for medical applications

M.A.i Analyseplatte
Medicine

Analysis plates

Plastic injection plunger
Medicine

Plastic injection plunger

Implants and Surgical Instruments

M.A.i Endoscope
Medicine

Endoscopes

M.A.i Shuntsystem
Medicine

Shunt system

Stent and catheter
Medicine

Stent and catheter

M.A.i Beatmungsmaske
Medicine

Respiratory mask

Reference Projects in Medical Technology

High-Precision Wire-to-Sleeve Assembly

Precision Assembly · Camera Technology · Micrometer Precision

Automated joining of a 0.35-mm sleeve onto a 0.3-mm stainless steel wire with a tolerance of just 0.003 mm for use in the operating room.

Fully Automated 360° Inspection for Plastic Vials

Camera Inspection · ISO 5/ISO 7 Cleanroom · 28 Cameras

An automated inspection cell with 7 camera stations and 28 cameras detects even the smallest surface defects with a cycle time of just 1.5 seconds per vial.

High-Precision Leak Testing in an ISO 5 Cleanroom

Leak Testing · High-Speed Camera Inspection · 40+ Test Stations

A compact testing and assembly line with over 40 test stations inspects delicate, seal-related components in just 0.5 seconds per part.

Are you planning an automation solution for the medical technology industry?

From the initial concept to validated mass production—our experts will support you in developing your customized automation solution for the medical technology industry.

Expertise for Your Automation Needs

Answers to the Most Important Questions in Medical Technology

What is cleanroom automation?

Cleanroom automation encompasses automated production and testing processes that take place under controlled cleanroom conditions—from handling to packaging—to minimize the risk of contamination and meet the highest quality standards in medical technology.

The required cleanroom class depends on the specific product and application. M.A.i develops automation solutions for various cleanroom classes and provides personalized advice on which class is appropriate for your production process.

Traceability systems comprehensively record and document every production and inspection step—from batch and serial numbers to inspection results—thereby ensuring complete traceability throughout the entire product lifecycle.

Depending on the application, we combine camera-based inspection technology, electrical and functional tests, and other validatable testing methods to reliably verify product quality and process reliability.

Automation is particularly worthwhile for high-volume production, strict quality requirements, or recurring manual processes—it increases productivity, reduces sources of error, and lays the foundation for comprehensive documentation.

From inhalers and diagnostic systems to sensor assemblies and single-use products, all the way to catheters and packaging systems—M.A.i automates a wide range of medical technology products.